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CONTROL PANELS

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  • PLC Systems NZ

  • Field Devices

  • Systems Upgrades

  • Industrial Control Integration

  • HMI Design & Integration

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About Safety Relays

Control Panel Design
&
Supply

Motion controller panel
M251 plc
Zeliio Control Panel Design

M251 PLC/PAC

Panel Design for multi axis  Motion Control

Zelio PLC Panel Design 

for simple machine and plant room control.

Motion Control Cabinets

We design and supply industrial control panels for pumps, machinery, process systems and building plant room services, with a focus on practical integration, reliability and long-term maintainability.

 

Our control panels are designed to support stable operation, straightforward servicing and clean integration with industrial automation systems.

 

We work alongside OEMs, electrical contractors and project teams to deliver control solutions that are properly aligned with the operational requirements of the system.

Industrial Control
Panels

PLC Modular 6DOF Stewart Platform Motion Control Cabinet

Mock up of our Modbus

TCP/IP PTO   advanced 6-8 axis motion control panel with Modular PLCs and Lexium Servo Drives

DARK WATERMARK

Original Modbus Serial RTU PTO prototype for  advanced 6-8 axis motion control panel with Modular PLCs and Lexium Servo Drives

Off-Grid Distributed Energy Network – Multi-Dwelling Solar, Battery & Generator System

PLC Automation Panel for Controlling Power/Generator

We assist with:

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  • PLC control panels

  • Motor control panels

  • Distributed and remote I/O panels

  • Plant room control panels

  • Pump and utility control systems

  • OEM machine control panels

  • VSD / VFD and servo control integration

  • HMI and operator interface integration

  • Industrial communication and telemetry

  • Control panel modifications and upgrades

  • Retrofit and legacy system upgrades

  • Commissioning and technical support

 

Our focus is on practical, supportable systems that

perform reliably under real operating conditions.

One of our commercial Bach Panel controllers
( on the Great Barrier Island )
for Generator load shedding and
off grid networking change-over automation.

 

Designed for
Real-World Operation

Our  Modular VSD PLC Control  Panel builds

Our control panels are supplied with a Supplier Declaration of Conformity (SDoC).

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Panels are designed and manufactured in accordance with applicable New Zealand and international standards, including:

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  • AS/NZS 61439 – Low-voltage switchgear and controlgear assemblies

  • AS/NZS 3000 – Electrical installations (Wiring Rules)

  • AS/NZS 4024 Series – Safety of machinery (where applicable)

  • IEC/EN 60204-1 – Safety of machinery – Electrical equipment of machines (where applicable)

  • AS/NZS 60529 – Degrees of protection provided by enclosures (IP Code)

  • AS/NZS 61000 Series – Electromagnetic Compatibility (EMC)

  • Electricity (Safety) Regulations 2010

 

We prioritise clean layouts, practical component selection and integration approaches that simplify installation, operation and future maintenance.

PLC automation for VSD's  Pump Pump Control Panel
PLC Contol Panels Testing

In-house pre-commissioning of all our panels and  communications  prior to dispatch  ensures onsite installation and commissioning is simpler

Controls Support
for
OEMs

PLC Panel for VSD Pump Control
Twin VSD  panel

Our Modicon (Industrial) and Zelio (Commercial)
Custom BMS PLC Control Panels

We support OEMs and electrical contractors with control panel designs.

 

We supply and integrate assistance across industrial and building services automation projects.

 

This may include:

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  • Panel design and specification

  • PLC and HMI integration

  • Distributed control system integration

  • Plant room and HVAC automation panels

  • On-site commissioning support

  • System modifications and upgrades

  • Troubleshooting and operational optimisation

 

We help support implementation and integration.

OEM Baler Integration with Pump Station

Industrial Building
Services Automation

Our control panels are supplied with a Supplier Declaration of Conformity (SDoC).

 

Our control panel solutions support a range of applications including:

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  • Industrial machinery

  • OEM equipment

  • HVAC and mechanical plant rooms

  • Pump and utility systems

  • Ventilation and extraction systems

  • Process and production systems

  • Water treatment and transfer systems

  • Infrastructure and energy systems

 

Every system is approached with a focus on reliability,

maintainability and practical long-term operation.

Practical Engineering
Without
Unnecessary Complexity

Good automation should simplify operation, improve reliability and support efficient maintenance — not create unnecessary complexity.

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Our approach is based on practical engineering outcomes and systems that work reliably in the field, not just in theory.

OEM Baler Panel

Programming changes to an OEM panel for an Abattoir Effluent Wash Down Baler for "out of hours" automation.

SCHNEIDER PLCS
atv320

Schneider Altivar ATV320 VSD with a Modicon M251 Logic controller with MODBUS SERIAL, MODBUS TCP/IP and CANOPEN control options.
 

Real projects. Real engineering. Real automation.

If you value directness, honesty, accountability, facts over fiction and a partner who focuses on

real outcomes over noise, Align Automation is built for that.

Align Automation

Precision Engineered | Alignment Driven

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Schneider Modbus RTU ASCII Logo
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