Schneider Electric Automation Solutions

Align Automation specialises in Schneider Electric industrial automation solutions for OEMs, machine builders, electrical contractors and industrial facilities throughout New Zealand.

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With over 15 years of experience in industrial control systems, machine automation and motion control, we provide practical engineering support across the Schneider Electric automation platform, from small control systems through to advanced multi-axis motion applications.

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Whether you require PLC programming, HMI development, motion control integration or machine safety implementation, Align Automation can assist with the design, programming, commissioning and optimisation of Schneider Electric automation systems.

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Modicon PLC and PAC Programming

 

Schneider Electric's Modicon range provides reliable and scalable control solutions for industrial machinery, infrastructure and process applications.

 

We provide PLC programming and support for:

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• Modicon M221

• Modicon M241

• Modicon M251

• Modicon M262

• EcoStruxure Machine Expert

 

Services include:

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• PLC and PAC programming

• Machine sequencing

• Process control

• Plant automation

• Network communications

• Commissioning and troubleshooting

• Legacy system upgrades

 

Zelio Logic Smart Relays

 

Schneider Electric's Zelio Logic range provides a simple and reliable control solution for localised automation tasks including pump control, equipment sequencing, ventilation systems, alarm management and auxiliary machine functions.

 

While capable as standalone controllers, Zelio Logic smart relays are often integrated into larger automation systems alongside Modicon PLCs, PACs and HMI platforms. This distributed approach can provide a cost-effective solution by allowing local control functions to be handled independently while higher-level supervision, monitoring and operator interaction are managed by the primary automation system.

 

Align Automation can assist with:

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• Zelio Logic programming

• ZelioSoft

• System modifications and upgrades

• Pump and irrigation control

• HVAC and ventilation applications

• Equipment sequencing and interlocking

• Distributed control architectures

• Modicon PLC integration

• HMI integration and operator interfaces

• Commissioning and troubleshooting

 

Whether deployed as a standalone controller or as part of a larger Schneider Electric automation system, Zelio Logic provides a flexible and proven platform for a wide range of industrial and infrastructure applications.

 

Schneider Electric Variable Speed Drives

 

Variable Speed Drives (VSDs) play a critical role in modern automation systems, providing precise motor control, energy efficiency and improved process performance across a wide range of industrial applications.

Align Automation has experience integrating Schneider Electric drive systems into machine automation, pumping, ventilation, material handling and process control applications.

Services include:

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• Variable Speed Drive commissioning

• Drive configuration and parameterisation

• PLC and PAC integration

• HMI integration and monitoring

• Pump and fan control systems

• Energy efficiency optimisation

• Modbus RTU and Modbus TCP communications

• Fault diagnosis and troubleshooting

• Legacy drive replacement and upgrades

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Schneider Electric drives can be integrated as standalone motor control solutions or as part of a fully automated control system, allowing real-time monitoring, alarm management and process control through Modicon PLCs, PACs and HMI platforms.

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Whether controlling a single motor or coordinating multiple drives within a larger automation system, Align Automation can assist with the design, programming, commissioning and optimisation of Schneider Electric drive solutions.

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Lexium Motion Control Systems

 

Motion control applications require more than simply moving motors. Successful systems demand precise synchronisation, deterministic control and robust machine integration.

 

Align Automation has experience developing advanced motion control systems using Schneider Electric Lexium servo technology and Modicon PLC/PAC platforms.

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Applications include:

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• Servo positioning systems

• Electronic gearing

• Electronic camming

• Multi-axis synchronisation

• Packaging machinery

• Special-purpose machinery

• Motion simulation platforms

• Test and research equipment

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Harmony HMI Development

Operator interfaces are a critical part of any automation system.

We develop Schneider Electric HMI solutions that provide operators and maintenance personnel with clear system information, diagnostics and control functionality.

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Capabilities include:

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• Machine visualisation

• Alarm management

• Data logging

• Trend displays

• Recipe management

• Operator control interfaces

• Remote access integration

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Machine Safety Integration

 

Machine safety systems must be carefully integrated into the overall control architecture.

Align Automation can assist with the implementation and integration of:

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• Safety relays

• Emergency stop systems

• Safety gate monitoring

• Drive Safe Torque Off (STO)

• Safety PLC systems

• Machine safety upgrades

 

All machine safety solutions should be developed as part of a formal risk assessment process and in accordance with applicable standards.

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TM3 Remote I/O and Industrial Communications

 

Modern automation systems often require distributed control architecture and reliable communications between equipment.

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We work with Schneider Electric communication and I/O platforms including:

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• TM3 expansion modules

• Modbus RTU

• Modbus TCP/IP

• CANopen

• Ethernet networks

• SERCOS

• Industrial fieldbus integration

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Why Align Automation?​

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• 15+ years industrial controls and automation experience

• Schneider Electric focused expertise

• OEM and machine builder support

• Motion control and servo integration capability

• Electrical contractor friendly

• Commissioning and ongoing support

• New Zealand based engineering services

 

Our practical engineering approach focuses on delivering automation systems that are reliable, maintainable and ready for operation.

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Discuss Your Automation Project

 

Whether you require PLC programming, PAC development, HMI configuration, machine safety integration or advanced motion control, we can provide practical engineering support throughout the project lifecycle.

Contact Align Automation to discuss your Schneider Electric automation requirements.